Explore the latest trends in PCB design and manufacturing
Explore the latest trends in PCB design and manufacturing
Where there is electricity, there are Printed Circuit Boards (PCBs). If you are just starting out in the industry and want to understand the failure mechanisms behind copper voids in plated through-holes (PTH), as well as how to fix them, you are in the right place. In PCB manufacturing, a lack of copper in the hole—commonly referred to as a PTH Void, Inner-layer Open, or Copper Void—is a highly common and critical quality defect. A "PTH Void" means that the inner wall of a via or component hole is partially or completely missing its copper plating. This directly leads to electrical open circuits or severely compromises the long-term reliability of the product. The Core Cause: At some point during the Electroless Copper (PTH) deposition or the Electroplating process, a complete, dense, and well-adhered copper layer failed to form on the hole wall. Let's break down this issue throughout the entire manufacturing process, exploring both the root causes and actionable countermeasures.